Ongoing Work
May/June 2025

May 30th~June 30th - Dodge Over Heating Problem

Following the over-heating problem on the way home from Blyth Battery, I started looking into the issue. At low power settings, the temperatures around various points of the engine and cooling system seemed to be okay, but there was obviously a problem somewhere. Neither the oil or water appeared to be contaminated by each other, so my first point of inspection was the thermostat.
 

 
June 3rd - The top of the water pump and thermostat housing were removed and eventually I managed to get the thermostat out of the housing.
 
 
The thermostat was a bit tarnished, but otherwise looked okay. I gave it a good clean and it was opening and closing under hot and cold water just fine. I drilled a couple of small holes through it, as is often recommended on Jeeps, so if it does stick closed, water can still flow. It just takes a little longer to warm up.
 
 
It all went back together for a test, 'though the small rubber pipe between the housing and top of the water pump looked a bit perished. Good enough for a test, but I would order some new pipe. The temperature seemed fine after a long lowish power run on the drive, but I didn't have the time for a test drive.
 
 
June 10th - The new rubber hose arrived and was fitted on the 10th. After draining and re-filling the radiator, the drain valve on the bottom was weeping, so all the coolant was drained back out again. The valve was removed and the threads and valve seat cleaned, as that was also a bit tarnished from dirt and rust particles. It closed better now, so after adding some Wellseal to the threads and a little around the seat, it was screwed back in. No leaking this time when filled.
 
 
A test drive on the 19th showed the Dodge was still getting a bit hot after 6 miles. Not crazy hot, but I was close enough to home to get back before any serious heat build up. I popped the radiator cap off when I got back and when I revved the engine, saw the fluid level bobbing up and down and bubbles popping in the top of the radiator. I suspect the cylinder head gasket is leaking, pressurising the cooling system, despite no signs of cross contamination. I have a replacement gasket that I got with the truck, but will do a few more checks before I start pulling things apart.
 

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